Skip to content
Chad Nestell Operations Manufacturing Quality Project Leadership People | Process | Progress

Amigo Mobility International

Process Engineer

Mar 2025 – Present

  • Improve manufacturing and assembly processes by developing practical, production-ready solutions for implementation on the production floor
  • Design and implement process improvements, including workflow optimization, tooling, and fixture development
  • Develop detailed, CAD-based work instructions and visual documentation to standardize operations, reduce variability, and improve operator performance
  • Support production through hands-on implementation of process changes, including modeling and detailing of fixtures and tooling
  • Work directly with operators and cross-functional teams to ensure processes are usable, repeatable, and aligned with real manufacturing conditions
  • Led the transition of wire harness assembly from external sourcing to in-house production
  • Established complete work cells, including equipment setup (terminal presses, cutter/stripper, assembly stations)
  • Designed and built benches, payoff systems, and ergonomically optimized workstations
  • Developed high-quality, visual work instructions to support consistent and repeatable assembly
  • Coordinated with engineering to restructure BOMs and part numbers for internally manufactured assemblies
  • Implemented in-process inspection and testing requirements, including development of harness-specific continuity test equipment
  • Trained personnel and supported production ramp-up

Quality Testing Associate | Test Lab Lead

Sept 2024 – Mar 2025

  • Established and led test lab capabilities for evaluating product performance, reliability, and safety
  • Designed and built test fixtures and developed test methods to support product validation and benchmarking
  • Generated and analyzed performance data to identify failure modes and support engineering and process improvements
  • Conducted internal quality audits and coordinated equipment calibration to ensure consistency and compliance
  • Worked with engineering and production teams to troubleshoot issues and validate corrective actions

Mobility Sales Consultant

Dec 2020 – Sept 2024

  • Exhibited sales proficiency by consistently exceeding quarterly targets
  • Developed and maintained strong relationships with key healthcare providers, therapists, and rehabilitation centers, resulting in a 21% increase in referral business
  • Collaborated with the marketing team to create and implement targeted marketing campaigns
  • Maintained knowledge of industry standards and regulations related to mobility equipment, ensuring products met engineering and safety requirements
  • Attended trade shows, networking meetings, and industry conferences to stay informed about competitors and market trends
  • Conducted technical product training sessions for clients, including power systems, controls, and safety features

JCL Snowplow Dealer, Inc.

Technical Sales / Product Support

Sept 2017 – Dec 2020

Commercial equipment dealer supporting municipal and commercial operations through application-specific trailer design, vehicle integration, and custom equipment solutions.

  • Managed technical sales for trailers, snowplows, and commercial equipment, improving product positioning and application-based sales
  • Designed and configured custom trailer systems for commercial and municipal use, including high-load and confined-space applications (City of Detroit)
  • Developed mounting brackets and integration solutions for snowplow installations on non-standard and specialized vehicles
  • Designed equipment racks, holders, and support systems for lawn and service vehicles based on real-world use requirements
  • Enhanced vehicle functionality through integrated lighting, tooling storage, and application-specific configurations
  • Implemented digital and in-store marketing strategies to maintain pricing integrity and improve product visibility
  • Developed and maintained company website, including SEO and e-commerce functionality
  • Built supporting database structure for e-commerce and maintained search rankings for key product categories

Spider’s Domain Web Design

Owner | Project Manager | Site Developer

Jan 2014 – Sept 2017

  • Specialized in content maintenance, site-structure repair, and SEO for small and medium-size business websites, non-profit organizations, and individual/family sites
  • Redesigned existing websites, giving them a cleaner and more modern look and feel using then-current standards
  • Refitted static sites for dynamic and responsive mobile content
  • Added server-side scripted functionality where dynamic content interaction was needed

During this period, independent business operations were supplemented with additional professional roles, including Sales Engineer at Spaulding Manufacturing, Over-the-Road Truck Driver at CR England, and Flatbed Truck Driver at Aggressive Transportation.

Frankenmuth Clock Company

Operations Manager

Dec 2012 – Dec 2013

  • Managed all operational aspects of a retail business, including marketing, business-model adjustments, facility maintenance, personnel hiring and training, merchandise acquisition/importing, inventory management, and clock repair
  • Provided strategic direction and supervision to the floor manager, ensuring alignment with company objectives
  • Reconciled books daily, updated databases, managed budgets, and ensured compliance with tax and legal requirements
  • Managed payroll processing and employee scheduling
  • Developed and implemented data systems to categorize, analyze, and forecast sales trends
  • Coordinated with vendors and suppliers to streamline procurement and maintain optimal stock levels

Obara Corporation USA

Sr. Sales Engineer – Coordinator (Manager)

Sept 2003 – Dec 2012

Managed automotive robotic resistance-welding accounts for OEMs, system integrators, and Tier 1 suppliers, supporting body-shop applications through technical coordination, consumable design, pricing, forecasting, and launch support. Key programs included Ford S197, P221, U251, P415, D219, D258, and CD338 (Aguascalientes, MX).

  • Managed multi-million dollar robotic welding accounts for Ford, Nissan, Hyundai, Mitsubishi, Kia, Mazda, General Motors, integrators, and Tier 1 suppliers
  • Supported major automotive launch programs by coordinating weld-gun applications, consumables, pricing, spare parts, and delivery priorities
  • Designed and specified robotic resistance-welding consumables, including electrode caps, shanks, holders, adapters, and copper wear components
  • Developed monthly and long-range forecasts to support production, purchasing, and financial planning
  • Established and maintained pricing based on copper costs, manufacturing methods, labor, market conditions, and competitor activity
  • Developed internal database tools and SQL-based reporting to support sales, production, and financial operations
  • Established and maintained the division’s IT network and relational database environment for approximately 20 workstations
  • Helped develop the U.S. division’s website and online spare-parts database
  • Built reports for sales, financial, and production teams
  • Automated operational documents, forms, and data processes
  • Improved data organization, tracking, and reporting efficiency

Production Control

1999 – Sept 2003

  • Created BOMs and process routings, scheduled work, performed NC programming (Fanuc and Yasnac), designed specialized tooling and equipment, developed bending plans and waterjet nesting diagrams, and supported general machine operation
  • Improved the company’s process for scheduling and tracking operator efficiencies through database customization and advanced report creation
  • Determined raw-material bar, coil, and plate-stock requirements based on manufacturing process
  • Determined machining requirements, efficient process flow, and estimated setup/run times
  • Aided in design of 5- and 6-progression cold-header dies plus jigs and fixtures
  • Created waterjet nesting diagrams and taper/bend-point diagrams for lathe and bending operations
  • Assumed NC programming, QC inspection, and vertical-mill/engine-lathe operation during staffing shortages

Key Transducers, Inc.

Lead Assembly Technician / CAD Designer

1998 – 1999

  • Performed complete assembly and testing of load-cell and rotary-transformer torque transducers using precision mechanical, electrical, adhesive, bearing, and measurement techniques
  • Developed illustrated instructional manuals and job-function diagrams to standardize assembly and calibration techniques
  • Assisted in final calibration using a demodulator, voltmeter, calibrated weights, and oscilloscope
  • Aided in CAD design and modeling of new products and applications and modeled existing products in multiple native CAD languages for customer engineering use
  • Traveled with sales staff to provide technical and design-implementation support when establishing new accounts